(Multi-layer Metal Drying)
It is important to understand well the egg tray manufacturing process. As mentioned, there are four steps in an egg tray production line. The first step is to break scrap paper into pulp. In this section, we often employ a hydrapulper, a refiner, and pumps. Then the prepared pulp will be molded through the molding machine. However, there is still more than 60% of the water in wet pulp molded products. That’s why we also need a drying system . After drying, the end products will be packed up for sale. This is the entire production line to manufacture paper egg trays. Below is an egg tray making machine video for your reference.
We do not suggest investors buying a machine relying on the price only, but the ROI analysis. First, let’s see the advantages of the egg tray manufacturing business.
Egg tray production line recycles waste paper into trays, which can reduce waste paper and turn it into something useful. In addition, the egg tray making process is free of contamination. All the waste paper and water can be reused.
Firstly, we use waste paper as raw materials, which is abundant and cheap. For example, the sorted residential papers are only $ 10-14 per ton. So it can lower your investment cost. Besides, even the small egg tray machine can make 2500 pieces of egg trays per hour. According to the price in Amazon, each egg tray costs about 0.05$. That is to say, you can earn $500 a day if you have a BTF5-8 egg tray machine. Below is a sample ROI analysis for your reference.
Return on Investment of BTF5-8 Egg Tray Production Project | ||||||||
Intruction | According to the market data of European market, the estimated ROI report, the varous expenses are as follows: | |||||||
Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Total Amount | Remark |
Equipment | BTF5-8 | Set | 150, 500.00 | 1.00 | 150, 500.00 | |||
Transportation | From China to Destination Port | Set | 44, 000.00 | 1.00 | 44, 000.00 | |||
From Port to Site | Set | 1, 600.00 | 1.00 | 1, 600.00 | ||||
Custom Tax | 15% | Set | 29, 175.00 | 1.00 | 29175.00 | |||
Installation | Beston Technican's Salary | Day | 350.00 | 15.00 | 5, 250.00 | |||
Round-trip Air Tickets | Ea | 2, 500.00 | 2.00 | 5, 000.00 | ||||
Visa | Ea | 350.00 | 1.00 | 350.00 | ||||
Local Welder | Day | 120.00 | 40.00 | 4, 800.00 | ||||
Local Plumber | Day | 120.00 | 40.00 | 4, 800.00 | ||||
Local Labor | Day | 108.00 | 60.00 | 6, 480.00 | ||||
Crane Forklift | Day | 160.00 | 10.00 | 1, 600.00 | ||||
Materials | Installation materials ready | Set | 2, 000.00 | 1.00 | 2, 000.00 | Foundation, pipe, etc. | ||
License | / | Ea | 0.00 | 1.00 | 0.00 | Environmental, firefighting, etc. | ||
Workshop | 1000.00 | ㎡ | 380.00 | 1000.00 | 38, 0000.00 | Rent in rural area | ||
Opretating Cost | Raw Materials | Waste Paper | Ton | 0.00 | 9.56 | 0.00 | 22.5 hours per day working | |
Water | / | m³ | 0.32 | 28.69 | 9.18 | |||
Electricity | / | KWH | 0.08 | 2787.75 | 209.08 | 22.5H | ||
Fuel | Natural Gas | m³ | 0.37 | 1485.00 | 549.45 | |||
Labor | / | People | 108.00 | 4.00 | 432.00 | |||
Maintenance | / | Day | 5.00 | 1.00 | 5.00 | |||
Depreciation | 8 Years | Day | 264.81 | 1.00 | 264.81 | |||
Tax | 5% | 0.00 | ||||||
End Product Price | Egg Trays | 5000 pieces per hour | Pieces | 0.05 | 112, 50.00 | 5, 625.00 | ||
Subcidy | / | Ton | 0.00 | 0.00 | 0.00 | |||
Daily Income | ||||||||
Monthly Income | Working Day | Day | 25.00 | |||||
Yearly Income | Working Day | Day | 300.00 |
Our egg tray machine price starts from $99200. As shown in the tables, you can almost get your investment cost back in a month. That’s why it is very popular among investors.
We can see packaging products everywhere. While among various packaging products, paper trays are biodegradable, cheap, and lightweight. Furthermore, Beston Group offers multifunctional pulp molding machines. You can produce many kinds of pulp molded products with different molding dies.
Beston pulp molding machine is fully automatic, which makes the whole process easy and safe to operate. And no professional workers are required to lower your cost. Besides, that, we also offer different solutions, including fully automatic modes, for your reference.
1. Know your own conditions clearly, including your budget, space, weather, available fuels, related policies, etc . which can help you find the most suitable egg tray machine soon.
2. Get relevant certificates. It is important to set up a business. If you need more information, please contact us. We will try our best to help you.
3. Find a place for your egg tray plant. In order to lower your cost, you can set your plant far away from downtown.
4. Estimate the cost, including the machine, space cost, fuel, raw materials, labor force input, etc.
5. Cooperate with a qualified manufacturer. A good egg tray machinery manufacturer will help you in many aspects. For example, they will send engineers for your installation.
Contact experienced manufacturer to get suitable equipment.
An experienced manufacturer offers the best business plan and gives you a suitable recommendation. Beston has rich experience in manufacturing and installing of egg tray making machine in over 30+ countries. We not only provide standards machines but also provide custom equipment for customers. Just leave your requirement.
A good business plan shows in detail, including reasonable configuration, small area, maximized benefits, minimized budget. When you need these analyses, contact Beston.
For different types and dryers, the required area is different. Send a message to us and get the data quickly.
Beston offers two ways to help customers to install this machine. The first one is to dispatch experienced engineers to India. The second one is to offer online installment video guidance.
1. Quality pulp molding machine and other spare parts
2. Customized egg tray manufacturing business plan
3. Factory sale price – Design, manufacture and sell directly
4. Full Service from pre-sales consulting to after-sales service
So if you want to set up egg tray making business or wanna get an egg tray manufacturing project report, please feel free to contact us for details!
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Need More about Egg Tray Making
When you want to make egg trays, an egg tray manufacturing business plan will be necessary for your success. And you will also find the right egg tray machine. Whether you are a small-scale start-up or a large-scale manufacturer, Shuliy Machinery will be your trusted partner.
This egg tray manufacturing business plan is particularly suitable for individuals or companies interested in the packaging industry, eco-friendly solutions, and those looking for a profitable and sustainable business opportunity. Importantly, it will be suitable for any person who wants to make egg trays, egg cartons, egg crates , paper trays, etc. It offers several advantages, including the growing demand for eco-friendly packaging solutions, low initial investment costs compared to other manufacturing businesses, potential for high-profit margins, and the opportunity to contribute to environmental sustainability by recycling waste paper into valuable egg trays. With a well-designed business plan in hand, you can confidently start your egg tray manufacturing journey and increase your chances of success.
By conducting thorough research, analyzing the market and industry, and developing a comprehensive business plan, you will be well-prepared to launch and operate your egg tray manufacturing business successfully. Remember to contact us for a personalized report project.
Research the Market: Understand the demand for egg trays in your target market. Identify potential customers, such as egg producers, poultry farms, or grocery stores. Determine their needs, preferences, and purchasing habits.
Assess Competition: Analyze the existing egg tray manufacturers in your area. Evaluate their product offerings, pricing strategies, and distribution channels.
Determine Production Capacity: Assess your production capabilities based on the available resources, such as space, machinery, and labor. Determine the number of egg trays you can produce per day or hour. This will help you estimate your potential sales volume and revenue.
Source Raw Materials: Research and establish relationships with suppliers of the necessary raw materials, such as waste paper or pulp. Ensure a consistent and reliable supply to meet your production needs.
Calculate Costs: Determine the cost of equipment, machinery, raw materials, labor, and other operational expenses. This will help you estimate your initial investment and ongoing production costs. Consider factors like energy consumption and maintenance expenses.
Develop a Marketing Strategy: Identify the most effective marketing channels to reach your target customers. This may include online platforms, industry exhibitions, or direct sales. Create a compelling brand image and promotional materials to attract customers.
Create a Financial Plan: Prepare a financial forecast that includes revenue projections, expenses, and profitability analysis. Determine the break-even point and estimate the time it will take to recover your initial investment. Seek financial assistance if needed, such as loans or grants. Legal and Regulatory Compliance: Ensure you comply with all legal requirements and regulations related to operating an egg tray manufacturing business. Obtain necessary permits, licenses, and certifications.
Choosing the right egg tray machine is crucial for the success of your egg tray manufacturing business plan. It will help you get more profits.
Hot-sale paper tray making machine SL-1500 – 4*1: This semi-automatic egg tray machine is ideal for small-scale operations. With a capacity of 1500pcs/h, it offers an efficient production rate. SL-2000 – 3*4: The SL-2000 – 3*4 paper tray making machine is a versatile semi-automatic and suitable for medium-sized egg tray production. It is an excellent choice for expanding businesses. You can produce paper trays up to 2500pcs/h. SL-4000 – 4*8: With a capacity from 4000pcs/h to 5000pcs/h, the SL-4000 – 4*4 is a fully automatic egg tray machine designed for large-scale production.
Reliable service from Shuliy Machinery for your success Our comprehensive support, personalized training, and continuous technical assistance have earned us a reputation as a trusted partner in the egg tray manufacturing industry. Choose Shuliy Machinery, and let us help you achieve your goals with our reliable service and expertise. You will get the best egg tray machine price. In addition, our egg tray molding machine has been used in the world more than 20 countries, such as Saudi Arabia, Zambia, Bolivia, Sri Lanka, and more.
Want to manufacture egg trays? Shuliy Machinery has customized solutions and the full set of egg tray making machine for you. Contact us now to get a quote and detailed information.
Making paper pulped egg trays from waste paper boxes, waste books, waste newspapers, waste paper boxes, book scraps, etc.
Egg tray manufacturing machine , is a kind of paper pulp molding machine to manufacture egg trays from waste paper. It can be also called egg tray making machine or egg tray production line. In this page, we will give you a detailed egg tray manufacturing project report, including how to get your own egg tray manufacturing business plan.
Raw materials used in egg tray manufacturing plant.
Generally, egg tray refers to a kind of packaging tool used to hold eggs, duck eggs and other eggs. Its main function is to reduce shock, facilitate transportation and carrying.
The paper pulped egg trays can protect the eggs from external shocks, and prevent damage or deterioration of the eggs caused by light, moisture, etc. By using paper pulped egg trays, the eggs can be protected well, to reduce losses for clients. On the other hand, it can save cost for clients.
Eggs are produced to be sold on the market. This is a product circulation process. During this process, the eggs will go through numerous links such as transportation, handling, and storage. This requires the packaging of eggs to be able to adapt to this process. The paper egg tray is a good choice.
The development of paper egg trays not only plays an important role in protecting the fragile egg shells, but also reuses discarded materials. Compared with plastic egg trays, the paper pulped egg trays are degradable. It is recyclable, and will not generate any pollutants.
The whole egg tray manufacturing process includes: pulping – molding – drying – packing .
Firstly, pulping. The waste paper will be put into the hydraulic pulper. Under the power of water, the waste paper will be made into rough pulp. Then, the rough pulp will flow into homogenization pool. In the homogenization pool, the rough pulp will be refined by the pulp beater. At the same time, the concentration of the pulp will be adjusted well. After adjusting the concentration, the pulp will flow into pool of finished pulp to supply plup to molding machine.
Secondly, molding. The finished pulp will be transported into molding machine by pulp pump from finished pulp pool. Under the suction power of vacuum pump, the pulp will be adsorbed up on molds to form egg tray. Under the blowing force of air compressor, the formed egg tray will be blowed off from molds to enter next process – drying system.
Thirdly, drying. To dry the wet egg trays from the molding system, you can choose this method:
4. Fourthly, packing. After drying, the egg trays will be stacked by packing machine. The purpose of stacking is for saving space to reduce transportation cost. If the users want to produce egg box. It will need hot press machine. After hot press, the surface of egg box will be smooth and hard with beautiful appearance.
Multiple choices.
Though every customer has his own requirement, Beston Group provides different choices for customers. We will help customer choose the most suitable egg tray manufacturing unit. You can choose the machine according to your budget and the actual situation.
Model | BTF1-3 | BTF1-4 | BTF3-4 | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
---|---|---|---|---|---|---|---|---|---|
Capacity | 800-1000pcs/h | 1200-1500pcs/h | 1800-2200pcs/h | 2500-3000pcs/h | 4000-5000pcs/h | 5000-6000pcs/h | 6000-7000pcs/h | 8000-9000pcs/h | |
Forming Mould Quantity | 3 | 4 | 12 | 16 | 32 | 40 | 48 | 64 | |
Total Power | 32kw | 36-60kw | 55-74kw | 58-88kw | 127-144kw | 153-190kw | 226-239kw | 374.2 | |
Electricity Consumption | 23.1kw/h | 29.4kw/h | 37.59kw/h | 57.4kw/h | 89kw/h | 113kw/h | 156kw/h | 260.4kw/h | |
Staffing Demand | 3-5 | 4-6 | 4-6 | 4-6 | 4-6 | 5-7 | 6-8 | 6-8 | |
Material Consumption | Paper | 85kg/h | 102kg/h | 170kg/h | 212kg/h | 298kg/h | 425kg/h | 520kg/h | 640kg/h |
Water | 195kg/h | 235kg/h | 391kg/h | 488kg/h | 685kg/h | 977kg/h | 1196kg/h | 1472kg/h | |
Fuel Consumption (Multi-layer Metal Drying) | Natural Gas | 25-35m³ | 30-40m³ | 35-45m³ | 48-58m³ | 60-70m³ | 75-85m³ | 90-100m³ | 120-130m³ |
Diesel | 20-30kg | 23-33kg | 27-37kg | 40-50kg | 48-58kg | 60-70kg | 67-77kg | 90-100kg |
Have been in the paper pulp molding industry for decades, Beston Group has installed 100+ sets of paper pulp molding machines across the 5 continents: ( cases here)
Egg tray manufacturing machine in Asia: including India, Sri Lanka, Pakistan, Saudi Arabia, United Arab Emirates, Iraq, Kazakhstan, Kyrgyzstan, Indonesia, Philippines, Syria, Uzbekistan, Armenia…
Egg tray manufacturing machine in Africa: including Egypt, Algeria, Kenya, Tanzania, Mali, Cote d’Ivoire, Ghana, Botswana, Namibia, Zambia, Seychelles, Angola, Senegal, Sudan, Nigeria, Mozambique, Ethiopia, Zimbabwe…
Egg tray manufacturing machine in Europe: including Hungary, Poland, Romania, Ukraine, Russia, Spain…
Egg tray manufacturing machine in South America: including Venezuela, Colombia, Peru, Ecuador, Bolivia, Brazil, Argentina, Chile…
Egg tray manufacturing machine in North America: including United States, Mexico, Guatemala, Dominica, Jamaica…
Good feedback from customers, client in india.
“Beston egg tray making machine runs well here. It has high quality and advanced technology. I am so grateful to Beston.”
“The egg tray machine has been running for 3 moths now. It fully met my expectations. I love the machine from Beston much.”
“I bought the machine from Beston one year ago. Beston after-sales service team helped me a lot on installing the machine. I appreciate it.”
The whole egg tray manufacturing unit is composed of 3 parts: pulping system, forming system and drying system .
Cost analysis.
How much does the egg tray manufacturing machine cost? How much does it cost to start an egg tray manufacturing machine? There is no specific answer on this page. The egg tray manufacturing plant cost is influenced by many factors, mainly including the egg tray manufacturing machine price, labor cost, infrastructure cost, freight, wastage, utilities, etc. The egg tray manufacturing machine price is the most important one. It is depended on the following factors:
Beston egg tray manufacturing machine price starts at about $99200 . The price is just an estimated price. It is depended on the machine you choose. You can send message or email to us for the latest quotation and discount.
Return on Investment of BTF5-8 Egg Tray Production Project | ||||||||
---|---|---|---|---|---|---|---|---|
Intruction | According to the market data of European market, the estimated ROI report, the varous expenses are as follows: | |||||||
Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Total Amount | Remark |
Equipment | BTF5-8 | Set | 150, 500.00 | 1.00 | 150, 500.00 | |||
Transportation | From China to Destination Port | Set | 44, 000.00 | 1.00 | 44, 000.00 | |||
From Port to Site | Set | 1, 600.00 | 1.00 | 1, 600.00 | ||||
Custom Tax | 15% | Set | 29, 175.00 | 1.00 | 29175.00 | |||
Installation | Beston Technican's Salary | Day | 350.00 | 15.00 | 5, 250.00 | |||
Round-trip Air Tickets | Ea | 2, 500.00 | 2.00 | 5, 000.00 | ||||
Visa | Ea | 350.00 | 1.00 | 350.00 | ||||
Local Welder | Day | 120.00 | 40.00 | 4, 800.00 | ||||
Local Plumber | Day | 120.00 | 40.00 | 4, 800.00 | ||||
Local Labor | Day | 108.00 | 60.00 | 6, 480.00 | ||||
Crane Forklift | Day | 160.00 | 10.00 | 1, 600.00 | ||||
Materials | Installation materials ready | Set | 2, 000.00 | 1.00 | 2, 000.00 | Foundation, pipe, etc. | ||
License | / | Ea | 0.00 | 1.00 | 0.00 | Environmental, firefighting, etc. | ||
Workshop | 1000.00 | ㎡ | 380.00 | 1000.00 | 38, 0000.00 | Rent in rural area | ||
Opretating Cost | Raw Materials | Waste Paper | Ton | 0.00 | 9.56 | 0.00 | 22.5 hours per day working | |
Water | / | m³ | 0.32 | 28.69 | 9.18 | |||
Electricity | / | KWH | 0.08 | 2787.75 | 209.08 | 22.5H | ||
Fuel | Natural Gas | m³ | 0.37 | 1485.00 | 549.45 | |||
Labor | / | People | 108.00 | 4.00 | 432.00 | |||
Maintenance | / | Day | 5.00 | 1.00 | 5.00 | |||
Depreciation | 8 Years | Day | 264.81 | 1.00 | 264.81 | |||
Tax | 5% | 0.00 | ||||||
End Product Price | Egg Trays | 5000 pieces per hour | Pieces | 0.05 | 112, 50.00 | 5, 625.00 | ||
Subcidy | / | Ton | 0.00 | 0.00 | 0.00 | |||
Daily Income | ||||||||
Monthly Income | Working Day | Day | 25.00 | |||||
Yearly Income | Working Day | Day | 300.00 |
Before you step into the paper pulp molding industry, you need to be fully prepared. You’d better prepare your own egg tray manufacturing business plan. We have some suggestions on the plant.
Contact us for the detailed egg tray manufacturing business plan PDF to download.
With the development of society and the improvement of people’s living standards, people have higher requirements for the quality of life. The egg trays have a good market. The egg tray is necessary whether it is in a supermarket, a chicken farm or for the people engaged in egg retail. So buying an egg tray manufacturing machine from Beston Group is a successful business for you. Contact us for the latest egg tray manufacturing plant cost and price now. Follow us on reddit .
Please specify your requirement by referring to the following aspects:
1-What kind of solution will meet your demand? (Key point)
2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)
3-When is the project supposed to be running? (Key info for A-Z project programming)
4-Budget for machinery purchasing? (Key info for right model)
5-Points that you really focus on. (Customized service from our project consultant)
Please Feel Free To Give Your Inquiry In The Form Below.
Select Your Project Goals* Plastic Recycling Oil Sludge Recycling Tyre Recycling Carbon Removal/ Soil Fertilizer General Biomass Carbonization Breeding/Agricultural Packaging Tableware/Industrial Packaging others
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Do you want to start an egg tray business? if yes, you are in the right place. Here in this article, we have provided you with the steps to follow to start a successful egg tray manufacturing business with costs, licenses, production process, machinery requirements, and more.
Egg tray manufacturing is a profitable and environmentally friendly business that involves producing egg trays and other molded pulp products using recycled paper. The demand for egg trays is consistently high due to the growing poultry industry and the increasing awareness of eco-friendly packaging solutions.
1. do market research.
Conduct thorough market research to understand the demand for egg trays in your region. Identify potential customers, such as poultry farms, egg suppliers, and supermarkets, and assess the competition in the market.
Create a comprehensive business plan that outlines your business goals, target market, production capacity, marketing strategy, and financial projections. A well-structured business plan will help you secure funding and guide you through the startup phase. Some of the steps you need to cover are as follows:
To start an egg tray-making business, you must obtain different registrations and licenses from the Government authority. Check your state laws. Here, we have listed some of the basic requirements.
It is essential to find a catchy and attractive name for your egg tray business. You can check our detailed guide on how to name a business to learn more.
If you are short of funds, consider financing your egg tray venture from banks or other financial institutions. There are several banks and alternate funding platforms where you can pitch to avail of business loans. Also, apply for a credit card to meet small expenses.
Select a suitable location for your egg tray manufacturing unit. It should have ample space for raw material storage, production machinery, and finished goods. In addition, acquire the necessary permits and licenses to operate the business legally.
With the increasing use and varieties of designs in pulp molded products, production equipment, and techniques have also progressively evolved. New techniques for producing smooth surfaces, precise shapes, and dimensions have been developed through the introduction of the in-mold thermoforming process.
You can establish the unit in two ways. One is semi-automatic and another is fully automatic. You must purchase the right machine according to the investment capacity, desired product quality used raw materials, and output quantity. Any wrong selection of the machine can influence the overall profitability of the project.
A semi-automatic manufacturing process of molded pulp products consists of the following sequential stages:
You can purchase a fully-automatic machine to start this business. These types of machines include:
The pulping system is mainly comprised of a hydra pulpier, pulp pump, multi-function refiner machine, blender, control cabinet, etc. This process allows turning the waste paper into pulp.
This is primarily using the aluminum mold to absorb the pulp and then molding the egg tray, by the vacuum pump. The blow molding technology is the key
You can customize the drying machine as a single-drying line or multi-layer drying line according to your choice. Potential fuel options are diesel, natural gas, coal, and electricity. There must be an assistant drying road to recycling the tail gas after measuring, the tail temperature is about 130.°C.
It includes the stacking system and the counting system. You can have an automatic stacking and counting machine. It makes it convenient for workers to pack the finished products.
The production process involves three main stages – pulping, molding, and drying. In the pulping stage, waste paper is converted into pulp using water and chemicals. The pulp is then molded into egg trays using specialized molding machines. Finally, the molded trays are dried using drying systems.
You can use rotary molding machines for the production of specific products in high volumes. Egg trays, fruit trays, and disposable service trays account for a major share of PMP production. Due to this reason, rotary molding machines are extensively used globally over for the production of these items.
Read: Best Small Manufacturing Business Ideas
You need to implement a rigorous quality control process to ensure that the egg trays meet industry standards. Furthermore, conduct regular inspections and tests to identify and rectify any defects in the trays.
Once the egg trays are dried and quality-checked, they are ready for packaging. Use eco-friendly packaging materials to align with the environmentally conscious image of your business. Develop a distribution network to supply egg trays to your customers promptly.
Create a strong brand identity for your egg tray manufacturing business and market it effectively to potential customers. Utilize both traditional marketing methods and digital platforms to reach a wider audience. Offer competitive prices and excellent customer service to attract and retain customers.
Yes, the egg tray manufacturing business can be highly profitable, especially when there is a consistent demand for egg trays in the poultry industry and other sectors that require eco-friendly packaging solutions.
The required investment depends on the scale of the operation and the machinery you choose. It can range from a few lakhs to several crores.
Recycled paper or waste paper can be sourced from various places such as paper recycling centers, waste collection centers, and even newspapers and cardboard manufacturers.
Yes, you can offer customization options to your customers based on their specific requirements. This may involve changes in the size, shape, or color of the egg trays.
Egg trays play a crucial role in the transportation and storage of eggs. They provide protection and convenience, ensuring that eggs reach consumers intact. Choosing waste pulp as the raw material and using an egg tray machine to make pulp egg tray products is not only environmentally friendly but also cost-effective. Next, we will guide you through the step-by-step process of producing egg trays, covering pulping, forming, drying, and packaging systems.
First, you need to pulp the waste paper.
Secondly, the pulp is made into trays.
Then dry the wet tray.
Finally, the egg trays are packaged and sold.
In short, it includes pulping, forming, drying, and packaging systems. Let’s introduce the egg tray production process step by step.
The first step is to shred waste paper into pulp. Raw materials can be old newspapers, old comics, old books, etc. The main equipment includes pulping machine, homogenizer, pulp supply pump, vibrating screen, pulp decomposer, etc. The pulping system puts all kinds of waste paper as raw materials into the pulper, and after about 20 minutes of high-concentration stirring, the pulp is automatically transported to the pulp storage tank for storage and stirring. Then it is transported to the slurry tank by the pulp supply pump for stirring, and the pulp is adjusted to the required concentration in the pulp tank, and the prepared pulp will be transported to the forming machine by the slurry supply pump.
This is a key link in an egg tray production line. This process is mainly carried out on the egg tray machine. The main equipment includes molding machines, moulds, vacuum pumps, negative pressure tanks, water pumps, air compressors, and mold cleaning machines. The prepared pulp will be pumped to the pulp molding equipment. The pulp is shaped in a forming die using a vacuum pump and an air compressor. The mold is then transferred and the wet tray is unmoulded. In addition, different trays can be made with different designs of molding molds. In addition to egg trays, cup trays, and apple trays can also be made.
Egg tray machines are designed with different production scales and models based on different production requirements, with a production range of 600-10000pcs/h . Users can choose different specifications of egg tray machines based on production requirements.
Production range: 600-1700pcs/h
Mould quantity: 3-4
Production range: 2000-2700pcs/h
Mould quantity: 12,16
Production range: 3000-5500pcs/h
Mould quantity: 24,32,40
Production range: 6000-10000pcs/h
Mould quantity: 48,60,64
Because in the molding process, the pulp is mainly formed by adsorption, there is a problem related to the quality of the egg tray, that is, if the adsorption is not enough (the degree of vacuum is not enough), the product quality will be greatly reduced (for example, the egg tray has no toughness, no stiffness), this is all caused by insufficient adsorption. The adsorption force comes from the suction of the vacuum pump, that is, the force of dehydration. If it is too large, the mold will be easily damaged, and if it is too small, the quality will be poor, so the control of suction is particularly important. The egg tray in this step is still wet, and then it needs to go to the next drying step.
Wet trays need drying. The main equipment includes a hot air blower, dehumidification fan, dehumidification air pipe, burner, combustion chamber, conveyor belt, chain, etc. According to different budget inputs, there are three drying methods for egg tray production configuration. They are natural drying, civil drying, and metal drying. Generally speaking, if you have a small egg tray machine that can do 600 to 1700 trays , you can choose to dry it naturally in the sun, it will greatly reduce your investment cost. If you want to improve your work efficiency, you can choose metal drying. Metal drying is fully automatic and multi-level, saving you labor and space costs.
The drying machine has the following characteristics:
After the wet egg tray enters the drying machine, the inside and outside are heated at the same time, and the temperature difference between the inside and the outside is small, without deformation and discoloration.
The egg tray drying process heats up quickly and has high efficiency; it can be heated locally, with less energy waste and more energy-saving.
The egg tray drying machine can be directly connected with the egg tray machine for synchronous control to increase system stability and reduce the process failure rate.
The temperature of the multi-layer egg tray drying machine can be controlled in sections to meet product needs, and the drying operation is flexible
The egg tray drying line is equipped with a forced air supply device so that the drying temperature and drying distribution air are more uniform and controllable.
The product has a short standing time in advance, fewer working hours and less pollution.
Adopting the step-less constant temperature control system, the egg tray drying process is more intelligent.
After drying, you need to stack the trays to sell. We provide different equipment according to your requirements, including heat presses machines, stackers, compaction equipment, balers, etc. Among them, the heat press machine can make the appearance of the tray beautiful and tidy. Balers tightly stack egg trays for easy transport and storage. All in all, we can provide anything you need. Even better, the whole process is pollution-free.
The process of making egg trays by egg tray machine is a sustainable and efficient solution for the packaging needs of the poultry and agricultural industries. By pulping the waste paper, forming the trays, drying them, and packaging them, we can create high-quality and environmentally friendly egg trays. If you also want to start your egg tray production business, contact us now and start by purchasing a small egg tray machine!
Starting an egg tray manufacturing plant is a big decision. If you are interested in this industry and want to know more information, you can leave a message to contact us.
This article covers everything you need to know to install and run an egg tray manufacturing plant. From the initial planning stages to equipment selection, we’ll guide you through every step of the process.
Guide to Starting an Egg Tray Manufacturing Factory
Step One: Research and Planning
Starting an egg tray manufacturing factory requires research and planning to ensure the success of the egg tray factory business. This process includes identifying your target market, competing, and developing a solid business plan.
First, you need to research the demand for egg trays in your target market. You can do this by communicating with potential customers such as egg farms, grocery stores, and restaurants. You can also conduct egg tray demand market research by reviewing egg tray production industry reports and analyzing market trends.
It is important to identify your target market for selling egg trays and understand the needs and preferences of that market. Are they looking for pallets made from recycled materials? What size egg trays do they need? Understanding your customer base will help you tailor your products to meet their needs.
Once you have a clear understanding of your target market, it’s time to research your competitors. Who else in your target market sells egg trays? What are the pros and cons of their egg trays? What’s unique about your egg trays? Answering these questions will help you build a competitive advantage and stand out in a crowded market.
Once you have this information, you can start developing your business plan. Your plan should include your mission statement, business goals, financial projections, and marketing strategy. It’s important to set realistic business goals and develop a plan to achieve them.
Your business plan will serve as a roadmap for your egg tray manufacturing plant and help you stay on track. It is important to review and update your plan regularly to ensure you achieve your goals and adapt to market changes.
In addition to your business plan, you may also need to prepare funds for your egg tray manufacturing plant. This can include existing funds, loans, grants or investments. You’ll need to provide potential investors or lenders with detailed plans and financial projections to demonstrate the viability of your business.
Starting an egg tray manufacturing plant is a daunting task, but with thorough research and planning, you can build a successful business in this growing industry.
Step Two: Equipment Selection
Once you have a solid business plan in place, it’s time to choose the equipment you’ll need to start an egg tray manufacturing plant. The key equipment you need includes pulp systems, pulp molding machines, drying systems and packaging systems.
The pulp machine can convert all kinds of waste paper into pulp.
Pulp molding machine is the core of egg tray manufacturing plant. It is responsible for converting pulp into egg trays. There are many different types of pulp molding machines available, including manual, semi-automatic, and fully automatic machines. ShuliyMachine sells various shapes and specifications of egg tray forming molds. Each size of machine has its own advantages and disadvantages. Egg tray machines with large production capacity will also be more expensive, so choose the machine with the capacity that best suits your business needs and budget. Very important.
After the egg tray is formed, it must be dried before it can be packaged and shipped. Drying methods are divided into natural drying, brick kiln drying, drying room drying, metal drying. The drying system usually consists of a dryer and a conveyor system. Dryers can be powered by electricity or natural gas, and it is important to choose a system that is energy-efficient and cost-effective.
Once the egg tray is dry, it must be packaged and prepared for shipping. Packaging systems typically include palletizers and shrink wrappers. A stacker stacks the egg pallets while a shrink wrapper wraps them in plastic for protection during shipping.
When selecting equipment for your egg tray manufacturing plant, it is important to consider your production capabilities and the quality of your final product. You need to choose equipment that is reliable, efficient and capable of producing high-quality egg trays.
It’s also important to consider the cost of the equipment and the availability of replacement parts and maintenance services. You want to choose equipment that is within your budget and is easy to repair if it breaks down.
Finally, it’s important to work with a reputable supplier who can provide ongoing support and guidance as you start and grow your egg tray manufacturing plant. By choosing the right equipment and suppliers, you will build a successful business in the egg tray manufacturing industry.
Step Three: Location and Settings
Once you have selected your equipment, it’s time to prepare the appropriate location for your egg tray manufacturing plant. You need a space large enough to accommodate your equipment and easy to load.
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Egg trays are surprisingly profitable to manufacture and sell. As long as people keep eating eggs, they will always be in demand, meaning that you shouldn’t have any trouble finding a steady customer base. They are also an eco-friendly product, which is an important consideration for today’s businesses since many consumers are concerned about protecting the environment.
As with any business, it is important to create a business plan for an egg tray manufacturing company. You can also find a professional team for advice, such as Beston. By developing a plan before you launch your business, you will have a lot better idea of exactly what you need to do to succeed. Here are some tips that can help you put together a plan for your business:
1. Get to know your competitors. Before you can beat out your competition, you first need to learn more about them. Take some time to study competing businesses in your area. How long have they been established? How do they advertise their products? Which pulp moulding machine suppliers are they partnering with? Are they competing directly for the same customers that you plan on targeting? How can you help your business stand apart from all of the others in your industry? Addressing these issues in your business plan can help set your company up for success.
2. Identify your target market. Who are you going to sell your egg trays to? There are a couple of different routes that you could go to. When you are starting out, you may want to target small companies. That way, you can start off slowly, waiting to invest in higher production equipment until you have some money coming in. Alternatively, if you have the capital available to supply high-volume customers right out of the gate, you can target larger companies right away. If you are looking for top egg tray machines for sale, the website here will be helpful: https://bestoneggtraymachine.com/egg-tray-machine-for-sale/ .
3. Figure out how much money you need to get started. Begin by evaluating your equipment costs. Spend some time comparing the various egg tray machines that are out there to see which machines are the right choice for your business. Don’t forget to set aside money for buying or renting a warehouse or shop where you can take care of manufacturing.
4. Decide how you are going to market your products. Even if you make the best egg trays in the world, you won’t be able to sell them unless you can figure out a way to effectively market them. of course, you need the top pulp molding machine first. There are quite a few different approaches that you can take when it comes to marketing. For instance, you could try buying advertisements in your local newspaper. Alternatively, you could approach potential clients directly, scheduling a time to tell them about your products in person so that you can try to sign them up as customers. Don’t be afraid to spend quite a bit of time on your marketing plan. If you get it right, it will make it a lot easier for you to start earning a profit right away.
When starting an egg tray plant, creating an egg tray manufacturing plant business plan is important. A detailed business plan will make it easier for you to keep your company on track, both during the initial stages and as it grows.
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The egg tray manufacturing machine designed by Beston Group has become more and more popular in the international market. Why do so many customers choose Beston? Because Beston will provide you with the latest and most reasonable egg tray manufacturing machine price, advanced production technology and process, as well as detailed free business plan. We are trying our best to meet every client’s requirement.
Model | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
Capacity | 2500-3000pcs/h | 4000-5000pcs/h | 5000-6000pcs/h | 6000-7000pcs/h | 8000-9000pcs/h | |
Forming Mould Quantity | 16 | 32 | 40 | 48 | 64 | |
Total Power | 83.5 | 144 | 177 | 236 | 372.5 | |
Electricity Consumption | 57.4kw/h | 100.8kw/h | 123.9kw/h | 165.2kw/h | 260.4kw/h | |
Staffing Demand | 4-6 | 4-6 | 5-7 | 6-8 | 6-8 | |
Fuel Consumption (Multi-layer Metal Drying) | Natural Gas | 40-50m³/h | 75-85m³/h | 80-90m³/h | 110-120m³/h | 120-130m³/h |
Diesel | 33-43kg/h | 61-67kg/h | 66-76kg/h | 95-100kg/h | 100-110kg/h |
Manual egg tray manufacturing plant.
Pulping system . Put water and waste paper into the hydraulic pulper in the ratio of 3:1 for 40 minutes’ mixing. Then you can get the homogeneous pulp. This is the most essential material for making paper egg containers.
Forming system . Stirred pulp will be adsorbed to the molding mold. At this stage, excess water will be adsorbed to the sewage pump for storage. Waste water can put into the next production. After the forming machine mold adsorbs the pulp, the product is formed.
Drying system . There are 3 kinds of drying methods available for your choice. Customers can choose AMONG natural drying, brick drying, and metal drying according to the budget, capacity and local conditions. With the drying machine, water in the wet tray will be evaporated by means of high temperature, So that the egg cartons can be used normally.
Packaging System. This is generally optional. The packaging machine can help you pack the produced egg trays. If you are short of manpower, the qualification will be a good assistant. With the help of package machine, the egg trays and egg cartons can go to the market faster.
Here you can watch the full video about manufacturing paper egg trays.
Beston egg tray manufacturing plant runs smoothly and with almost zero error rate. Contact us and start producing egg trays now!
Since there exist many different situations with customers from all over the world, Beston offers two drying methods that customers can choose from depending on their needs.
Brick egg tray drying: this way needs civil construction, single-storey building and large floor space. It is suitable for customers whose output demand is above 2500 pieces per hour. This drying method is not affected by the weather, and the drying effect of egg trays or egg boxes is excellent. Transporting the wet tray to dry tray takes about 20 minutes. The heat source can be coal-fired, natural gas, diesel, liquefied petroleum gas and other combustion liquids and gases.
Multi-layer metal drying: it’s automatic drying, and this drying method is not affected by the weather. It needs a small footprint and no civil construction. The metal egg tray dryer has a beautiful appearance, good insulation effect, good drying effect of egg tray and can be installed easily. By using metal drying, the wet tray to dry tray takes about 25 minutes. The heat source can be LPC, LNG, diesel, natural gas, etc.
Beston egg tray manufacturing machine price starts from 8000USD.
Note: The price is for reference only. The exact egg tray manufacturing machine price will be determined according to your needs.
We offer paper tray manufacturing equipment with very competitive prices in the same industry. In addition to affordable prices, you can also get high quality products. Our paper pulp egg tray manufacturing machine adopts many exclusive developed technologies, which not only save you energy consumption and reduce the production cost, but also create more profit.
Protect the environment.
Manufacturing egg trays can help solve the problem of waste paper. The whole production process is mainly a physical reaction that does not produce harmful substances. The paper trays are degradable and can be put into production again.
Beston offers the most competitive paper moulding machine price in the same industry. Low price of raw materials, the price of waste paper is already cheap and still on a downward trend, and some places can get raw materials for free. From these two aspects, the cost of your production is greatly reduced. And with the high productivity of Beston’s egg tray manufacturing machine for sale, you can pay back your money very quickly.
Beston equipment adopts our exclusive developed technology that can achieve the most ideal pressure effect with the least power. The drying system has been upgraded dozens of times and has reached the most energy-saving effect in the same industry.
Many countries support environmental projects, and the project can be supported by the government and many environmental organizations when it is started.
Most of the equipment is computerized. It requires little manual labor and high efficiency. Beston paper tray machine has been tested in multiple locations and can achieve a zero-failure rate.
Due to the good drying effect and the high quality of the egg tray mold , the products produced have a standard weight and shape. Paper trays produced by Beston egg tray forming machine enjoys high market recognition.
The shape of the product is determined by the mold, so you can get paper egg crates , bottle trays, seedling cups, disposable coffee cup trays, fruit trays, shoe stretchers, inner packing of electronic products, fragile parts and other pulp molding products by simply changing the mold. This can also expand your business scope.
As one of the top egg tray making machine suppliers in China, Beston Group has the following advantages.
Beston has a specialized team of research, design, engineering, production, sales, exporting and installation. We will satisfy you with the whole pre-sales, on-sales and after-sales service. Take the sales team for example, we assign you a one-to-one sales consultant. He will first know about your basic situation and then recommend the right equipment for you. Most of the sales consultants have many years of experience in exporting. They know the whole process of exporting very well. If you don’t know how start an egg tray machine business, they will provide you with guidance based on their experience.
Beston always upholds the principle of customer first. We are always trying to meet the needs of our customers and create a win-win situation.
You can enjoy high quality after-sales service. We provide free commissioning and installation services for our customers, and we can also train your staff on the equipment so that they can better use the pulp egg tray machine . We are always available to answer any questions both online and offline.
In the past decades, Beston has exported and installed paper tray forming machines to more than 100 countries and regions, including Algeria, Saudi Arabia, the Philippines, Hungary, Dominica, Egypt, Kazakhstan, India, etc. More importantly, all of these customers are very satisfied with our products and services.
We have a large-scale egg tray factory and many experienced technicians which make us confident to guarantee fast delivery and fast installation. It is also because we have always insisted on making high quality products, our efforts and products are well received by the industry and enjoy a high reputation.
Welcome to visit our company and factory at any time.
If there are no special requirements, we will ship within 45 working days as agreed. Egg tray making machine that requires customization will be sent out within 60 working days.
Before purchasing you need to consider what collocation of paper tray manufacturing machine you need. Without drying system, it will be installed within 25 working days; with drying system, it will generally be installed within 45 working days.
There exists consistent and continuously growing demand for eggs that also presents a business chance for egg tray manufacturing business. If you’re looking for an opportunity to make an investment, then egg tray manufacturing plant is an excellent way to start your own business.
You better know in your mind how many egg trays you need to produce per hour. This determines what kind of egg tray machine you need to buy. Producing in a hurry will probably affect your next plan. If you are not sure, it’s okay, just leave a message below and we will have a sales consultant to guide you through the prep work.
Identify a suitable piece of land to set up your factory, store raw materials, carry out production and store the produced egg trays. Therefore, select the location carefully and make sure that the site has sufficient electricity, water and labor to enable your production facility to run smoothly.
Every step in production is cost-prohibitive. Just starting production may cost you a lot of money. But you don’t have to worry too much, Beston’s egg tray making machine costs little and is very efficient and will help you get your money back in no time.
The quality of the egg tray equipment directly affects the quality of the products produced. Beston’s equipment is ISO certified, so egg tray manufacturing units can buy with confidence.
The production process of egg tray is inseparable from electricity and water, make sure your production place is convenient with water and electricity. Beston’s egg tray machine adopts our self-developed automatic pressure adjustment system, which can achieve a small set of power to achieve the best vacuum pressure. And the wastewater produced in the production can also be put into the subsequent production.
To summarize, an egg tray manufacturing business has great significance to create your personal business at the relatively inexpensive. You can refer to these suggestions to prepare your own egg tray manufacturing business plan on Facebook .
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1. Which model would prefer? (BTF4-4 to BTF8-8) Or what is your expected output? 2. What kind of drying method do you want? (brick or metal); 3. Your requirement on the final pulp molded products? 4. What's your approximate budget for this project? 5. What information are you expecting to get in the first email reply?
A comprehensive guide to starting an egg tray making plant.
Starting a business is a big decision, and starting an egg tray making plant is no different. If you’re interested in this industry and want to learn more about what it takes to get started, then you’re in the right place.
In this comprehensive guide, we’ll cover everything you need to know to get your egg tray making plant up and running. From the initial planning stages to equipment selection, we’ll guide you through each step of the process.
Step 1: research and planning.
Starting an egg tray making plant requires thorough research and planning to ensure a successful venture. This process involves identifying your target market, competition, and developing a solid business plan.
To begin, you will need to research the demand for egg trays in your area. You can do this by talking to potential customers such as egg farms, grocery stores, and restaurants. You can also conduct market research by reviewing industry reports and analyzing trends.
It’s important to identify your target market and understand their needs and preferences. Are they looking for trays made from recycled materials? Do they require trays in specific sizes or shapes? Understanding your customers will help you tailor your product offering to meet their needs.
Once you have a clear understanding of your target market, it’s time to research your competition. Who else is producing egg trays in your area? What are their strengths and weaknesses? What makes your product unique? Answering these questions will help you develop a competitive advantage and stand out in a crowded market.
With this information in hand, you can begin developing your business plan. Your plan should include your mission statement, business goals, financial projections, and marketing strategy. It’s important to set realistic goals and outline a plan to achieve them.
Your business plan will serve as a roadmap for your egg tray making plant and help you stay on track. It’s important to review and update your plan regularly to ensure you’re meeting your goals and adapting to changes in the market.
In addition to your business plan, you may also need to secure funding for your egg tray making plant. This can include loans, grants, or investments. You’ll need to provide a detailed plan and financial projections to potential investors or lenders to demonstrate the viability of your business.
Starting an egg tray making plant is a significant undertaking, but with thorough research and planning, you can build a successful business in this growing industry.
Once you have developed a solid business plan, it’s time to select the equipment you’ll need to start your egg tray making plant. The key pieces of equipment you’ll need include a pulp molding machine, a drying system, and a packaging system.
The pulp molding machine is the heart of your egg tray making plant. It’s responsible for converting paper pulp into the egg trays that you’ll sell to your customers. There are several different types of pulp molding machines available, including manual, semi-automatic, and fully automatic machines. Each has its own set of advantages and disadvantages, so it’s important to choose the machine that best fits your business needs and budget.
After the egg trays are formed, they must be dried before they can be packaged and shipped. A drying system typically consists of a dryer and a conveyor system. The dryer can be powered by electricity or gas, and it’s important to choose a system that is energy-efficient and cost-effective.
Once the egg trays are dry, they must be packaged and prepared for shipping. A packaging system typically includes a stacker and a shrink wrapping machine. The stacker organizes the egg trays into stacks, while the shrink wrapping machine wraps them in plastic for protection during shipping.
When selecting equipment for your egg tray making plant, it’s important to consider your production capacity and the quality of the final product. You’ll want to choose equipment that is reliable, efficient, and produces high-quality egg trays.
It’s also important to consider the cost of the equipment and the availability of replacement parts and maintenance services. You’ll want to choose equipment that is within your budget and can be easily serviced in case of breakdowns.
Finally, it’s important to work with a reputable supplier who can provide ongoing support and guidance as you start and grow your egg tray making plant. By selecting the right equipment and supplier, you’ll be well on your way to building a successful business in the egg tray making industry.
With your equipment selected, it’s time to find a suitable location for your egg tray making plant. You’ll need a space that’s large enough to accommodate your equipment and allows for easy loading and unloading of materials.
When setting up your plant, it’s important to consider the layout and flow of your equipment. You’ll want to ensure that the process is as streamlined as possible to maximize efficiency.
Once your egg tray making plant is set up and ready to go, it’s time to start production. You’ll need to develop a production schedule that allows you to meet demand while also maintaining quality control.
Quality control is essential in the egg tray making industry. You’ll need to develop a system for inspecting your trays for defects and ensuring that they meet industry standards.
Marketing and sales are critical components of any successful business, and your egg tray making plant is no exception. To effectively market and sell your egg trays, you’ll need to develop a comprehensive marketing strategy and build a strong sales team.
Your marketing strategy should be designed to reach your target market and differentiate your egg trays from those of your competitors. This can include advertising, public relations, and online marketing. You may also consider attending trade shows or events to showcase your product and connect with potential customers.
One effective marketing strategy for egg trays is to highlight their eco-friendliness and sustainability. You can also emphasize the quality and durability of your trays, which can help you stand out in a crowded market.
Building a strong sales team is essential for success in the egg tray making industry. Your sales team should be knowledgeable about your product and able to effectively communicate its benefits to potential customers. They should also be able to develop and maintain relationships with your customers to ensure repeat business.
It’s important to train your sales team and provide them with the resources they need to be successful. This can include product samples, brochures, and other marketing materials. You may also consider offering incentives or commissions to motivate your sales team to meet or exceed their sales targets.
Providing excellent customer service is another key component of your marketing and sales strategy. Your customers should feel valued and supported throughout the sales process, from initial contact to delivery of the product. This can include responding promptly to customer inquiries, resolving any issues or concerns, and following up with customers after the sale.
By developing a comprehensive marketing strategy, building a strong sales team, and providing excellent customer service, you can effectively market and sell your egg trays and build a successful business in the egg tray making industry.Starting an egg tray making plant takes time, effort, and dedication, but with the right research and planning, you can build a successful business in this growing industry.
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1-side Egg Tray Machine
4-side Egg Tray Machine
8-side Egg Tray Machine
12-side Egg Tray Machine
Pulping machine, drying machine, packing machine, pulp molding machine, egg carton machine, fruit tray making machine, seedling egg tray machine, shoe tray making machine, coffee tray making machine.
AGICO is the most reliable egg tray machine manufacturer, with 20+ years experience, our machine is professional & environmental, high yield & low price!
We are sincerely waiting for you and welcome our customers to visit our company!
Full-Automatic Egg Tray Machine
Semi-Automatic Egg Tray Machine
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RECYCLE PAPER WASTE INTO TRAYS
A comprehensive egg tray making machine project report gives investors a lot of help in saving project cost, starting an efficient tray manufacturing process and continuing running in a good condition. The egg tray making business is profitable because of low-cost materials and high-value egg trays. When you decide to do this business, pay attention to the following points.
Improving waste utilization.
The consumption of paper becomes larger and larger. Lots of paper waste should be recycled in an eco-friendly way. Recycling paper is helpful to reduce greenhouse gas emissions. Besides, recycling paper waste is also to improve local sanitation. Finally, our environment will become better. Take this machine to recycle paper waste now.
When you plan to recycle paper waste in a large quantity, making egg trays from waste paper is a good way. It is mechanized work with high efficiency. The pulp molding machine can make 2500-9000 pieces/h of egg trays. Most importantly, investors can get benefits quickly from this egg tray making machine business. Start this business to get money quickly.
The whole egg tray production line is easy to install, operate and maintain. It is the first option when investors wanna do a small-scale business or easy-operation business. There are 5 automatic models from small to large capacities. If you are interested in this business, tell us what your ideal model is. Then we will offer a suitable plan to you.
Enough raw materials, suitable egg tray moulds.
Pulping system.
Put paper waste into the pulping machine. After 40-minute high-consistency mixing, the pulp is delivered into the pulp supplying pool. Then pulp pump transports pulp into pulp adjustment pool. When the pulp consistency is adjusted to a suitable degree, the pulp will be transported into a tray forming machine.
Beston machine adopts quality equipment which is from famous brands, like hydraulic pulper, vacuum container, pulp pump.
Pulp is absorbed into forming mold. Through the absorption of the vacuum system, the moisture will be delivered into a tank and paper trays will be made.
There are a type of egg trays dryers which all can dry egg trays in a large quantity. At the same time, it spends a short time. It is a metal dryer.
The packing machine packs egg trays automatically, which is quick and efficient. When the labor force is expensive, this pulp molded equipment is worthy of your investment.
Choosing the right pulp egg tray machine for sale is the most important part in an egg tray manufacturing business plan. There are some points that help you to get an ideal machine. Firstly, how many papers do you plan to process? Or how many trays do you plan to manufacture per day? Secondly, how much land field do you have for your business? Thirdly, the dryer and packing machine will help you save a lot of time and manual costs. Do you consider them? Beston Group is professional in this field, which has more than 10 years of experience. Contact us to get a plan PDF.
Model | BTF1-3 | BTF1-4 | BTF3-4 | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
Capacity | 800-1000pcs/h | 1200-1500pcs/h | 1800-2200pcs/h | 2500-3000pcs/h | 4000-5000pcs/h | 5000-6000pcs/h | 6000-7000pcs/h | 8000-9000pcs/h | |
Forming Mould Quantity | 3 | 4 | 12 | 16 | 32 | 40 | 48 | 64 | |
Total Power | 32kw | 36-60kw | 55-74kw | 58-88kw | 127-144kw | 153-190kw | 226-239kw | 374.2 | |
Electricity Consumption | 23.1kw/h | 29.4kw/h | 37.59kw/h | 57.4kw/h | 89kw/h | 113kw/h | 156kw/h | 260.4kw/h | |
Staffing Demand | 3-5 | 4-6 | 4-6 | 4-6 | 4-6 | 5-7 | 6-8 | 6-8 | |
Material Consumption | Paper | 85kg/h | 102kg/h | 170kg/h | 212kg/h | 298kg/h | 425kg/h | 520kg/h | 640kg/h |
Water | 195kg/h | 235kg/h | 391kg/h | 488kg/h | 685kg/h | 977kg/h | 1196kg/h | 1472kg/h | |
Fuel Consumption (Multi-layer Metal Drying) | Natural Gas | 25-35m³ | 30-40m³ | 35-45m³ | 48-58m³ | 60-70m³ | 75-85m³ | 90-100m³ | 120-130m³ |
Diesel | 20-30kg | 23-33kg | 27-37kg | 40-50kg | 48-58kg | 60-70kg | 67-77kg | 90-100kg |
See egg tray making machine projects over the world.
Beston egg carton forming machines have been sold to more than 50 countries over the world. They are showed as the following content.
India, Indonesia, Saudi Arabia, Turkey, Iran, United Arab Emirates, Malaysia, Nepal, the Philippines, Vietnam, Uzbekistan, Myanmar, Pakistan, Thailand, Sri Lanka, Bangladesh, Azerbaijan, Kazakhstan, Cambodia, Bhutan, Qatar, Syria, Israel, Brunei, Kuwait, Singapore, Georgia, Oman, Lebanon, Yemen, Laos, Afghanistan, Armenia, South Korea,
Hungary, Romania, Berlin, Ukraine, Poland, Spain, Russia, United Kingdom, France, Italy, Netherlands, Belgium, Greece, Portugal, Sweden, Serbia, Switzerland, Finland, Denmark, Slovakia, Norway, Ireland, Estonia, Malta, Iceland, Monaco,
Mexico, Canada, Guatemala, Dominica, Jamaica, Trinidad and Tobago, Dominican Republic, United States, Honduras, Nicaragua, El Salvador, Cuba, Haiti, Costa Rica, Panama, Belize, Bahamas, Barbados, Saint Lucia, Grenada, Saint Vincent and the Grenadines, Antigua and Barbuda, Saint Kitts and Nevis,
Argentina, Bolivia, Brazil, Chile, Colombia, Ecuador, Guyana, Paraguay, Peru, Suriname, Uruguay, and Venezuela
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There, take BTF5-8 Beston egg tray making machine as an example to help you analyze this business’s profits.
Return on Investment of BTF5-8 Egg Tray Production Project | ||||||||
Intruction | According to the market data of European market, the estimated ROI report, the varous expenses are as follows: | |||||||
Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Total Amount | Remark |
Equipment | BTF5-8 | Set | 150, 500.00 | 1.00 | 150, 500.00 | |||
Transportation | From China to Destination Port | Set | 44, 000.00 | 1.00 | 44, 000.00 | |||
From Port to Site | Set | 1, 600.00 | 1.00 | 1, 600.00 | ||||
Custom Tax | 15% | Set | 29, 175.00 | 1.00 | 29175.00 | |||
Installation | Beston Technican's Salary | Day | 350.00 | 15.00 | 5, 250.00 | |||
Round-trip Air Tickets | Ea | 2, 500.00 | 2.00 | 5, 000.00 | ||||
Visa | Ea | 350.00 | 1.00 | 350.00 | ||||
Local Welder | Day | 120.00 | 40.00 | 4, 800.00 | ||||
Local Plumber | Day | 120.00 | 40.00 | 4, 800.00 | ||||
Local Labor | Day | 108.00 | 60.00 | 6, 480.00 | ||||
Crane Forklift | Day | 160.00 | 10.00 | 1, 600.00 | ||||
Materials | Installation materials ready | Set | 2, 000.00 | 1.00 | 2, 000.00 | Foundation, pipe, etc. | ||
License | / | Ea | 0.00 | 1.00 | 0.00 | Environmental, firefighting, etc. | ||
Workshop | 1000.00 | ㎡ | 380.00 | 1000.00 | 38, 0000.00 | Rent in rural area | ||
US$: 635,555.00 | ||||||||
Opretating Cost | Raw Materials | Waste Paper | Ton | 0.00 | 9.56 | 0.00 | 22.5 hours per day working | |
Water | / | m³ | 0.32 | 28.69 | 9.18 | |||
Electricity | / | KWH | 0.08 | 2787.75 | 209.08 | 22.5H | ||
Fuel | Natural Gas | m³ | 0.37 | 1485.00 | 549.45 | |||
Labor | / | People | 108.00 | 4.00 | 432.00 | |||
Maintenance | / | Day | 5.00 | 1.00 | 5.00 | |||
Depreciation | 8 Years | Day | 264.81 | 1.00 | 264.81 | |||
Tax | 5% | 0.00 | ||||||
US$: 1, 469.53 | ||||||||
End Product Price | Egg Trays | 5000 pieces per hour | Pieces | 0.00 | 112, 50.00 | 5, 625.00 | ||
Subcidy | / | Ton | 0.00 | 0.00 | 0.00 | |||
US$: 5, 625.00 | ||||||||
Daily Income | US$: 4, 155.47 | |||||||
Monthly Income | Working Day | Day | 25.00 | US$: 103, 886.83 | ||||
Yearly Income | Working Day | Day | 300.00 | US$: 1, 246, 642.01 |
Remarks: The cost and Profit analysis are according to the situation of the Chinese market for reference. Different clients need to analyze egg tray machine cost and profit according to the local situation. Beston offers consulting service.
Low cost for raw materials and running.
In the production process, the costs related to materials and running are not high. The paper waste cost is low. On the other hand, the cost for electricity, water and labor is necessary. Because of upgraded system, Beston egg tray making system will help customers save energy in high efficiency.
Nowadays, most countries have large demand for different kinds of eggs. Use environmental-friendly paper trays to protect eggs better. This machine can produce quality egg trays in a large quantity. Moreover, just change the mold to make other paper trays, for example, egg carton, cup tray, fruit tray.
Beston egg tray machines are made by good materials which is durable. Generally, the life span is between 5-8 years. Besides, majority of customers are satisfied with custom machines.
The most profitable way is to sell egg trays with eggs. In this way, eggs’ value can be added three times even more. When selling egg trays only, investors can get a few benefits.
Besides egg trays, there are many other trays that can be made. The most important step is to change the mold dies. The most common paper trays customers produce are egg boxes, quail trays, quail egg cartons, coffee cup trays, fruit trays, wine bottle trays, shoe trays, industrial packing trays, seedling trays. If you wanna make custom trays, just leave your requirement to Beston. We will take our best to help you.
Beston Group is a professional manufacturer which has over 10-year manufacturing and installtion experience . We have sold machines to more than 30 countries, for example, Indonesia, Malaysia, Russia, Botswana, Ghana, Zambia. In order to give a good experience for customers, we offer a comprehensive egg tray plant project report and related certificates. Just leave your requirement.
Please specify your requirement by referring to the following aspects:
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2 What kind of material and expected end product are you planning to have? (Right solution begins from material and product)
3 When is the project supposed to be running? (Key info for A-Z project programming)
4 Budget for machinery purchasing? (Key info for right model)
5 Points that you really focus on. (Customized service from our project consultant)
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Project Goals(required): —Please choose an option— Plastic Recycling Oil Sludge Recycling Tyre Recycling Carbon Removal/ Soil Fertilizer General Biomass Carbonization Breeding/Agricultural Packaging Tableware/Industrial Packaging Others
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Explore Options to Get a Business Plan.
Global market size, target market, business model, competitive landscape, legal and regulatory requirements, financing options, marketing and sales strategies, operations and logistics, human resources & management.
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The egg tray manufacturing business produces egg trays, egg cartons, and other products. The main piece of equipment is a pulp molding machine. While the entire egg tray manufacturing line consists of a pulp making system, a pulp forming system, a drying system, and a packing system. It recycles waste paper into biodegradable trays.
This is a document that describes the Egg Tray Production Business , the products and services, and the customers to sell to. It explains the business strategy. How to build and grow the business, what the marketing strategy is, and who the competitors are.
A business plan that involves the production of egg trays (converting waste paper into very useful products like egg trays that are saleable and are in high demand).
Do you wish to start an egg tray production factory ?
If YES, here is a business plan for the egg tray production business. The business is highly profitable because it generates sales year in and year out if properly managed.
In reality, a declining economic performance (recession) hardly affects the usage of egg trays because it plays a major role in the poultry industry, supermarkets, and homes.
Egg trays are rapidly used for whole egg storage and transportation. Egg tray making from paper pulp is a profitable business.
The target market for the egg trays is in the food services industry viz provisional stores, restaurants, hotels, institutions, etc. A tailor-made eggs trays will be produced according to the customer’s specifications.
The raw materials are simple items that can be gotten at a cheap price like; Waste cartons, Waste books, Waste newspapers, Waste paper boxes, Book scraps, Recycled egg trays, and other waste paper materials
If that sounds interesting to you, then simply click ADD TO CART > below to download a copy.
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Are you interested in venturing into the lucrative business of egg tray manufacturing? If so, you’re on the right path toward a sustainable and environmentally friendly business opportunity. Egg trays are in high demand for the safe packaging and transportation of eggs, and starting an egg tray manufacturing plant can be a rewarding venture. In this article, we will guide you through the essential steps to get started on this journey.
Before diving into the egg tray manufacturing business, it’s crucial to conduct thorough market research. Understand the demand for egg trays in your region and identify your potential competitors. Determine the market size, pricing trends, and customer preferences. This information will help you make informed decisions about your business strategy.
A well-structured business plan is the foundation of any successful venture. Outline your business goals, financial projections, and marketing strategies. Define your target audience and sales channels. A clear business plan will not only guide you but also attract potential investors if needed.
Starting an egg tray manufacturing plant requires a significant initial investment. You’ll need funds to purchase a fully automatic egg tray making machine, raw materials, and operational costs. Explore various financing options, such as bank loans, grants, or seeking investors, to secure the necessary capital.
Selecting the right location for your egg tray manufacturing plant is crucial. Ensure it has easy access to transportation and a stable power supply. Consider proximity to suppliers and customers to minimize transportation costs.
Compliance with local regulations and obtaining the necessary permits and licenses is essential. This ensures that your egg tray manufacturing business operates legally and avoids potential legal issues.
To produce high-quality egg trays efficiently, you’ll need the right equipment. If you require egg tray equipment, consider reaching out to Shuliy Egg Tray Machinery. They are a specialized company that manufactures egg tray production equipment. Their expertise and quality egg tray machine can be a valuable asset to your business.
Egg trays are typically made from recycled paper pulp. Ensure a consistent supply of raw materials by establishing partnerships with paper suppliers. You can also explore sustainable sourcing options to align with eco-friendly practices.
Skilled and trained staff are essential for efficient production. Invest in training programs to ensure that your employees are proficient in operating the fully automatic egg tray making machine and adhering to safety standards.
Maintaining high-quality standards is critical in the egg tray manufacturing plant. Implement quality control measures to ensure that your products meet customer expectations and comply with industry standards.
Create a marketing strategy to promote your egg trays. Utilize online and offline channels to reach potential customers. Highlight the eco-friendly aspects of your products, as sustainability is a significant selling point in today’s market.
As your egg tray manufacturing business grows, consider expanding your product range or entering new markets. Continuously monitor market trends and adapt your strategies accordingly.
In today’s environmentally conscious world, emphasizing sustainability in your egg carton manufacturing process can set you apart from competitors. Consider eco-friendly practices and materials to reduce your carbon footprint.
Starting an egg tray manufacturing plant can be a rewarding venture, both financially and environmentally. By following these essential steps and seeking quality egg tray equipment from companies like Shuliy Egg Tray Machinery , you can set yourself on the path to success in this thriving industry. Remember to stay adaptable, keep an eye on market trends, and prioritize sustainability to thrive in the competitive egg tray manufacturing market. Good luck with your new business endeavor!
Egg Tray Manufacturing Plant , as the name suggests, is a facility that specializes in producing egg trays. These trays are primarily used for transportation and storage of eggs, and are made from recycled paper pulp. With the increasing demand for eco-friendly products, the egg tray manufacturing plant has become an essential part of the packaging industry. In this article, we will discuss the importance of setting up an egg tray manufacturing plant.
Eco-friendly Solution: The egg tray manufacturing plant plays a crucial role in protecting the environment. It uses recycled paper pulp, which is a sustainable alternative to plastic packaging. By using this eco-friendly solution, the egg tray manufacturing plant reduces the carbon footprint and helps in preserving the planet for future generations.
Cost-effective: The manufacturing process of egg trays is cost-effective and requires minimal investment. The raw materials used for producing egg trays are readily available and affordable, making it a profitable business opportunity for entrepreneurs. In addition, the maintenance cost of an egg tray manufacturing plant is relatively low, which further increases the profit margins.
Versatile Use: Apart from its primary use for egg storage and transportation, egg trays can be used for other purposes as well. They can be used as packaging material for fruits, vegetables, and other fragile items. The egg trays are also used as a seed starter and as a decorative item in the gardening industry.
Job Creation: Setting up an egg tray manufacturing plant creates job opportunities for the local community. The manufacturing process requires skilled and unskilled labor, which helps in reducing the unemployment rate in the region. This, in turn, boosts the local economy and improves the standard of living for the people.
The global egg tray market is projected to grow at a CAGR of 4.8% during the forecast period (2021-2026). The rise in demand for sustainable and eco-friendly packaging solutions, along with the increasing consumption of eggs, is driving the growth of the egg tray market. The Asia-Pacific region holds the largest market share, followed by North America and Europe.
Market Segmentation
The egg tray market can be segmented based on material type, production capacity, application, and region. Based on the material type, the market can be segmented into plastic, paper pulp, and others. By production capacity, the market can be classified into less than 5000 pieces/hour, 5000-10000 pieces/hour, and more than 10000 pieces/hour. Based on application, the market can be segmented into egg storage and transportation, fruits and vegetable packaging, and others.
Market Trends
The egg tray manufacturing plant is continuously evolving to meet the changing demands of the market. The latest trends in the market include the use of advanced technologies for manufacturing egg trays, such as 3D printing and robotics. Additionally, the trend towards the use of biodegradable materials for egg tray manufacturing is gaining popularity.
Competitor Analysis
The egg tray manufacturing industry is highly competitive, with a large number of players operating in the market. Some of the major players in the market include Huhtamaki, Brodrene Hartmann, Pactiv LLC, and UFP Technologies. These companies are continuously investing in research and development to improve their product offerings and gain a competitive edge in the market.
Raw Materials
The raw materials used for egg tray manufacturing include waste paper, water, and chemicals. The waste paper is processed in a pulping machine to obtain paper pulp, which is then mixed with water and chemicals to form a slurry. The slurry is then poured into the egg tray making machine for further processing.
Manufacturing Process
The manufacturing process of egg trays involves four stages: pulping, molding, drying, and packaging. In the pulping stage, waste paper is processed to obtain paper pulp. In the molding stage, the paper pulp is poured into the egg tray making machine, where it is molded into the desired shape. In the drying stage, the molded trays are dried using heat or natural air drying. Finally, in the packaging stage, the dried trays are packed and ready for shipment.
Types of Egg Tray Making Machines
There are three types of egg tray making machines: manual, semi-automatic, and fully automatic. The manual egg tray making machine is suitable for small-scale production and requires manual labor for each stage of the manufacturing process. The semi-automatic egg tray making machine is suitable for medium-scale production and requires minimal manual labor. The fully automatic egg tray making machine is suitable for large-scale production and requires no manual labor. The fully automatic egg tray making machine is the most efficient and cost-effective option for high-volume production.
Business Plan
Setting up an egg tray manufacturing plant involves several costs, including equipment cost, raw material cost, labor cost, and overhead expenses. The cost of the egg tray making machine ranges from $6,000 to $50,000, depending on the production capacity and automation level. The raw material cost is mainly for waste paper and chemicals, which may vary depending on the location and supplier. The labor cost is generally low as the manufacturing process is automated, and only a few workers are required to operate the plant. Overhead expenses include rent, utilities, and maintenance costs. The total investment for a small-scale egg tray manufacturing plant is estimated to be around $50,000 to $100,000, while a large-scale plant may require an investment of $500,000 to $1,000,000.
Revenue Generation
The revenue from an egg tray manufacturing plant is generated through the sale of egg trays to egg farms, supermarkets, and other retail outlets. The price of an egg tray may vary depending on the region and the quantity ordered. In the US, the average price of a 30-count egg tray is around $1.50. The revenue can be increased by offering customized designs, providing additional services such as packaging and delivery, and expanding the product range to include other pulp-molded products such as fruit trays and beverage carriers.
Marketing Strategies
Marketing strategies for an egg tray manufacturing plant can include online and offline marketing. Online marketing can include social media marketing, website development, and search engine optimization to attract customers searching for egg tray manufacturers online. Offline marketing can include participating in trade shows, attending industry events, and networking with potential customers. Offering promotional discounts and free samples can also help attract new customers.
Environmental Regulations
The egg tray manufacturing plant must comply with environmental regulations, including waste management and emission control. The use of biodegradable materials for egg tray manufacturing is encouraged to minimize waste and promote sustainability. The plant should also have a waste management plan in place to dispose of waste materials responsibly.
Safety Regulations
The egg tray manufacturing plant must comply with safety regulations to ensure a safe working environment for employees. The plant should have safety protocols in place for handling chemicals and equipment, fire safety, and emergency response. The use of personal protective equipment (PPE) is also required to minimize the risk of workplace accidents.
In summary, the egg tray manufacturing plant is a profitable business opportunity with potential for growth and expansion. The market analysis highlights the demand for egg trays and the market segmentation, trends, and competitor analysis. The technical aspects provide insights into the raw materials, manufacturing process, and types of egg tray making machines. The business plan covers the cost analysis, revenue generation, and marketing strategies, while the regulatory compliance section focuses on environmental and safety regulations.
Future Prospects
The future prospects for the egg tray manufacturing plant look promising, with increasing demand for eco-friendly and sustainable packaging solutions. There is potential for expansion into other pulp-molded products, such as fruit trays and beverage carriers, to diversify the product range and increase revenue.
An egg tray manufacturing plant is a facility that produces egg trays from waste paper using pulp-molding technology.
The raw materials used in egg tray production are waste paper and chemicals such as sodium silicate and aluminum sulfate.
The capacity of an egg tray making machine can range from 800 to 9,000 pieces per hour, depending on the model and production capacity.
The cost of setting up an egg tray manufacturing plant can range from $50,000 to $1,000,000, depending on the scale of the operation.
There are several types of egg tray making machines, including manual, semi-automatic, and fully automatic models, each with different production capacities and features.
6. What are the environmental regulations that need to be followed in an egg tray manufacturing plant?
The environmental regulations that need to be followed in an egg tray manufacturing plant include waste management and emission control, while safety regulations focus on workplace safety, chemical handling, and emergency response.
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Egg tray manufacturing plant project report 2024: industry trends, plant setup, machinery, raw materials, investment opportunities, cost and revenue.
IMARC Group’s report, titled “Egg Tray Manufacturing Plant Project Report 2024: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue,” provides a complete roadmap for setting up an egg tray manufacturing plant. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc. The egg tray project report provides detailed insights into project economics, including capital investments, project funding, operating expenses, income and expenditure projections, fixed costs vs. variable costs, direct and indirect costs, expected ROI and net present value (NPV), profit and loss account, financial analysis, etc.
The market for egg tray is experiencing steady growth, driven by the growing population, and shifting dietary preferences towards protein-rich diets which is further increasing the consumption of eggs. This increase in egg consumption is naturally boosting the demand for egg trays which are essential for the safe transportation and storage of eggs. According to the US Census Bureau, the US population is projected to reach a high of nearly 370,000,000 in 2018 before edging downward to 366,000,000 in 2100. By 2100, the total US resident population is projected to increase by only 9.7% from 2022. This is further expected to fuel the market growth over the coming years.
According to experts at the National Academies of Medicine, it's recommended to try to get around 10%-35% of daily calories from protein or at least 0.8g of protein per kilogram of body weight. This is further influencing the consumption of eggs.
Rising Sustainability Trends
The growing focus on sustainable and environmentally friendly packaging solutions is acting as a major growth-inducing factor in the market across the globe. Egg trays are often made from recycled paper and biodegradable materials, aligning with global sustainability trends and regulatory pressures to reduce plastic use. Moreover, the rising environmental concerns are compelling consumers and manufacturers to prefer paper-based egg trays over plastic ones. For instance, in May 2023, Cascades Inc., a leader in the recovery and manufacturing of green packaging and hygiene products, announced that it had produced its roll of 100% recycled containerboard at its Bear Island, Virginia mill.
Significant Technological Advancement in Packaging
The rising technological innovations in the packaging industry are leading to the development of more durable and efficient egg trays. Improved design and material quality enhance the protective quality of egg trays, thereby making them more appealing to egg producers and distributors. For instance, in January 2024, SEE, the global packaging solutions provider developed the first biobased, industrial compostable tray for protein packaging that has been successfully tested to meet the demands of existing food processing equipment, in its continuing pursuit to develop packaging materials that meet the sustainability goals of its customers.
Similarly, in 2023, Huhtamaki, a leading global packaging solutions company, launched sustainable flexible packaging innovation. The company redefined the possible by using science to develop groundbreaking mono-material technology. Its innovative and sustainable flexible packaging in Paper, PE, and PP Retort is transformational and meets the demand of both its customers and their consumers.
The market is also being driven by increasing investments and capacity expansions:
The following aspects have been covered in the egg tray manufacturing plant report:
The report provides insights into the landscape of the egg tray industry at the global level. The report also provides a segment-wise and region-wise breakup of the global egg tray industry. Additionally, it also provides the price analysis of feedstocks used in the manufacturing of egg tray, along with the industry profit margins.
The report also provides detailed information related to the egg tray manufacturing process flow and various unit operations involved in a manufacturing plant. Furthermore, information related to mass balance and raw material requirements has also been provided in the report with a list of necessary quality assurance criteria and technical tests.
The report provides a detailed location analysis covering insights into the land location, selection criteria, location significance, environmental impact, expenditure, and other egg tray manufacturing plant costs. Additionally, the report provides information related to plant layout and factors influencing the same. Furthermore, other requirements and expenditures related to machinery, raw materials, packaging, transportation, utilities, and human resources have also been covered in the report.
Capital Expenditure (CapEx) and Operational Expenditure (OpEx) Analysis:
The report also covers a detailed analysis of the project economics for setting up an egg tray manufacturing plant. This includes the analysis and detailed understanding of capital expenditure (CapEx), operating expenditure (OpEx), income projections, taxation, depreciation, liquidity analysis, profitability analysis, payback period, NPV, uncertainty analysis, and sensitivity analysis. Furthermore, the report also provides a detailed analysis of the regulatory procedures and approvals, information related to financial assistance, along with a comprehensive list of certifications required for setting up an egg tray manufacturing plant.
Profitability Analysis:
Particulars | Unit | Year 1 | Year 2 | Year 3 | Year 4 | Year 5 |
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US$ | XX | XX | XX | XX | XX | |
US$ | XX | XX | XX | XX | XX | |
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% | XX | XX | XX | XX | XX | |
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Report Features | Details |
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Egg Tray | |
Unit Operations Involved, Quality Assurance Criteria, Technical Tests, Mass Balance, and Raw Material Requirements Selection Criteria and Significance, Location Analysis, Project Planning and Phasing of Development, Environmental Impact, Land Requirement and Costs Importance and Essentials, Layout, Factors Influencing Layout Machinery Requirements, Machinery Costs, Machinery Suppliers (Provided on Request) Raw Material Requirements, Raw Material Details and Procurement, Raw Material Costs, Raw Material Suppliers (Provided on Request) Packaging Requirements, Packaging Material Details and Procurement, Packaging Costs, Packaging Material Suppliers (Provided on Request) Transportation Requirements and Costs, Utility Requirements and Costs, Energy Requirements and Costs, Water Requirements and Costs, Human Resource Requirements and Costs Capital Costs, Techno-Economic Parameters, Income Projections, Expenditure Projections, Product Pricing and Margins, Taxation, Depreciation Liquidity Analysis, Profitability Analysis, Payback Period, Net Present Value, Internal Rate of Return, Profit and Loss Account, Uncertainty Analysis, Sensitivity Analysis, Economic Analysis Market Trends and Analysis, Market Segmentation, Market Breakup by Region, Price Trends, Competitive Landscape, Regulatory Landscape, Strategic Recommendations, Case Study of a Successful Venture | |
US$ (Data can also be provided in the local currency) | |
US$ 3450 US$ 4450 US$ 5450 | |
The report can also be customized based on the requirement of the customer | |
10-12 Weeks | |
PDF and Excel through email (We can also provide the editable version of the report in PPT/Word format on special request) |
While we have aimed to create an all-encompassing egg tray plant project report, we acknowledge that individual stakeholders may have unique demands. Thus, we offer customized report options that cater to your specific requirements. Our consultants are available to discuss your business requirements, and we can tailor the report's scope accordingly. Some of the common customizations that we are frequently requested to make by our clients include:
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Background and significance of egg tray making machine.
In today’s electronic age, people are starting to consider going paperless. But there’s still a long way to go before we lose our dependence on this very important human product. From our newspapers to our paper wrappings, paper is still everywhere and most of them are ending up in our landfills creating a staggering amount of paper waste. There was a time when paper was a rare and precious commodity. Now it fills our planet. There, we need to find eco-friendly way to dispose of and recycle waste paper. Egg tray making machine can turn waste paper into paper egg trays to hold eggs. Today, we would like to share more information on egg tray making machine project report analysis for you here.
How to deal with the waste paper has caught people’s eyes. Recycle all your paper waste is a good way to cope with this problem. Energy consumption is reduced by recycling, although there is debate concerning the actual energy savings realized. The Energy Information Administration claims a 40% reduction in energy when paper is recycled versus paper made with unrecycled pulp. While the Bureau of International Recycling (BIR) claims a 64% reduction. Some calculations show that recycling one ton of newspaper saves about 4,000 kWh (14 GJ) of electricity, although this may be too high (see comments below on unrecycled pulp). That is enough electricity to power a 3-bedroom European house for an entire year, or enough energy to heat and air-condition the average North American home for almost six months.
So, recycling waste paper is an important and meaningful thing. Turning waste paper into paper egg trays with the egg tray machine is the proposal for you. If you have egg tray manufacturing business plan , contact us to acquire more information on egg tray machine project report.
A simplest method to recycle the waste paper is using the paper tray egg machine to make the waste paper become the egg tray products. Our paper pulp egg tray machine for sale is designed with high technology. So, it showed high efficiency, high productivity, low maintenance and energy-saving during years of practice. It is a satisfyingly high return investment for the entrepreneurs or investors who want a stable and consistent business return from egg tray making project.
Up to now, our egg tray making machines have already been exported to more than 40 countries, such as Algeria, Egypt, India, Botswana, Columbia, Nigeria, Bolivia, Indonesia, Ghana, Sudan, Hungary, Seychelles, South Africa, Dominica, Zambia, Tanzania, Cote d’Ivoire, the Philippines, Sri Lanka, Jamaica, Russia, Ukraine, Uganda, Australia, Argentina, Brazil, Saudi Arabia, Libya, Syria, Mozambique, United Arab Emirates, Kyrgyzstan, Romania, Berlin, Pakistan, Ecuador, the United States and so on.
We cooperate with other companies and individuals, and have achieved good social benefits and a great deal of economic benefits. With the professional and technical advantages and scientific research achievements, we become a member of China Association of Environmental Protection Industry and China association of paper pulp molding products. As professional egg tray making machine manufacturer , Beston is the best choice for small and large enterprises and individuals’ investing. We would like to provide the unique egg tray plant project report for you in terms of your local market conditions. Also, you can find relevant egg tray making machine project report analysis from the following content.
Model | BTF1-3 | BTF1-4 | BTF3-4 | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
Capacity | 800-1000pcs/h | 1200-1500pcs/h | 1800-2200pcs/h | 2500-3000pcs/h | 4000-5000pcs/h | 5000-6000pcs/h | 6000-7000pcs/h | 8000-9000pcs/h | |
Forming Mould Quantity | 3 | 4 | 12 | 16 | 32 | 40 | 48 | 64 | |
Total Power | 32kw | 36-60kw | 55-74kw | 58-88kw | 127-144kw | 153-190kw | 226-239kw | 374.2 | |
Electricity Consumption | 23.1kw/h | 29.4kw/h | 37.59kw/h | 57.4kw/h | 89kw/h | 113kw/h | 156kw/h | 260.4kw/h | |
Staffing Demand | 3-5 | 4-6 | 4-6 | 4-6 | 4-6 | 5-7 | 6-8 | 6-8 | |
Material Consumption | Paper | 85kg/h | 102kg/h | 170kg/h | 212kg/h | 298kg/h | 425kg/h | 520kg/h | 640kg/h |
Water | 195kg/h | 235kg/h | 391kg/h | 488kg/h | 685kg/h | 977kg/h | 1196kg/h | 1472kg/h | |
Fuel Consumption (Multi-layer Metal Drying) | Natural Gas | 25-35m³ | 30-40m³ | 35-45m³ | 48-58m³ | 60-70m³ | 75-85m³ | 90-100m³ | 120-130m³ |
Diesel | 20-30kg | 23-33kg | 27-37kg | 40-50kg | 48-58kg | 60-70kg | 67-77kg | 90-100kg |
The main functionality of the molded pulp products is protection of packaging products, convenient and practical. Molded pulp products should be able to reliably accommodate packing provisions of the packaged product, the packaging products are not damaged in the process of transport,handling, use, and itself to meet the requirements of strength, stiffness and stability.The raw material is safe and they do not interact. The egg tray machine system can use all kinds of waste paper to produce high quality molded fibre tray products, such as, egg trays, egg boxes, apple trays , meat portion trays, vegetable portion trays, fruit portion trays, can trays, seed pots, seed cubes, etc .
A. Larger egg demand, larger egg tray demand . Among all the food products, egg is a very common and important item which used in almost every meal and in every refreshment. It is neither considered fully meatatarian, no vegetarian, and hence both the classes of the people consume it largely. The consumption and demand of eggs is increasing day by day. Though, the exact data of consumption can not be given, the reports about the egg present market trend show that the supply of eggs is less than the demand. And there is a wide gap in the supply-demand relationship which is not possible to reach balance in near future. The market trend of eggs is suggestive of good prospects of egg trays.
B. Paper Egg tray- good packing choice: The shape of the egg is ellipsoidal and cannot remain straight. When kept in a plain tray or box, there are chances of cracking or breaking which spoils the egg. In order to solve the storage problem, special type of trays are developed and named egg trays which are used in storing the eggs in lesser space. Egg tray is designed in such a shape so as to accommodate the shape of eggs.
Egg trays are generally made of paper pulp and contain conical cavities according to the size of the egg to be racked. Egg trays can be made from paper pulp with pulp moulding machinery . Sometimes these egg trays are also made of plastic. But due to their lesser flexibility, they are not so much popular. Moreover plastic trays are hard to be degraded and costlier.
C. Wide poultry farming owners: poultry farming is now recognized as one of the most suitable agroindustries for villagers and for those who want to resort to diversification of farming activities. The poultry industry has many desirable features. It is widely dispersed and could be made more so as to form a people-oriented employment. It can be carried out in clean and open rural surroundings and adds to the traditional farming activities by providing valuable manure. It is also an industry with lot of potential. The term “poultry”, though now exclusively used with reference to chicken breeding, is a word that encompasses a wide range of thrive species such as duck, turkey, geese and guinea-fowl domesticated for economic purposes in fact. Overall, the scope of the egg tray industry is very wide.
A complete fully automatic egg tray machine consists of Stock Preparation System Section, Egg Tray Molding Machine Section, Continuous Egg Tray Drying Oven and Egg Tray Conveyor System, Egg Tray Process Instrumentation, Instrument and Control Panels, Jobsite Installation Materials, Egg Tray Machine Auxiliary Equipment, etc. The egg tray production line includes three working systems: pulping system, forming system and drying system. See the egg tray manufacturing process here:
Equipments list | ||
Hydraulic pulpier | Vibration screen | Pulp pump |
Water pump | Pulp milling machine | Pulp pool impeller |
Pulp controller | Paper scale | Paper feeder |
In the normal egg tray pulp molding process, the stock preparation system is very similar to a small paper mill. There is a hydraulic pulper that beats the waste paper to a uniform consistency with water to yield a 4% (solids) consistency pulp stock. To this mixture is added rosin sizing that usually forms about 1% of the solids content of the final pulp stock. This pulp is pumped into a storage chest. It is then pumped through a vibration screen, and a refiner to eliminate fibre bundles or lumps of unpulped paper and then it is dumped into a refined stock chest. The pulp slurry is pumped to the machine on demand from the machine control panel. White water is also added to the stock and is automatically metered with a concentration adjustment system.
Equipments list | ||
3 position shaping machine | Shaping mould | Mould washer |
Vacuum tank | Vacuum pump | Air compressor |
Air storage tank | controller |
The Egg Tray Molding System consists of various equipment and dies.
The wet forming section consists of a series of wire screen covered wet forming dies mounted on a molding drum, and a matching set of transfer dies mounted on a transfer mechanism.
The egg tray forming die is made up of rigid corrosive resistant metal or ABS engineering plastic and consists of many component parts that are drilled with small drainage holes and covered by pre-formed stainless steel screens.
The forming die, mounted on the molding drum is rotated at a uniform speed, immersing it in a taper flow vat containing the pulp slurry of about 1% consistency of fibres in recycled water. A vacuum system attracts the fibres to deposit on the forming die screens as the suspending recycle water is drawn through the screen and drainage holes.
Equipments | ||
Main structure frame | Bellows | Heat exchanger |
Moisture exhaust pipe | Moisture exhaust chimney | Air flux regulator |
Steel wire net | Controller | Packaging machine |
The egg tray conveyor carries those wet products through a drying oven where most of the balance of water content of the products is evaporated off by means of re-circulating hot air until the products have only 8% moisture left.
The egg tray drying system consists of a direct-fired natural gas (or oil) re-circulating air dryer with a pass conveyor carrying the wet products through the heated dryer tunnel. An endless chain conveyor system conveys them through in the dryer tunnel while re-circulated hot air is blown from the top through the layers. The dried egg tray are then discharged to an unloading conveyor where they are automatically stacked, counted.
Noted that: the cost, price and profits are just an estimated value that are made by Beston Company . The detailed cost maybe fluctuated according to currency and local price. See more information on egg tray making machine project report.
1. One working day produces 90000 pcs egg trays. Working hours per day is 22.5 hours. |
2. Average weight of each egg tray is 60 grams. Total 5400kg waste paper will be needed in one working day. |
3. Total 11000kg water will be evaporated per working day. |
4. Total 3200-3700KWH electric power will be consumed per working day. |
5. Total 4 workers will be needed for one working shifts: one for pulp making, two for finished egg tray collect and package, one for molding machine. Total 12 workers is needed for 3 work shifts. |
6. Workshop requirement: length 50meters, width 24meters, height 5-6meters. |
7. Drying time: 12 minutes from egg tray feeding side to egg tray receiveing end. |
8. Standard egg tray size: 310mm x 310mm |
(Total consumption for production 47520 egg tray per working day) |
1. 5400kg wasted paper: usd100/ton. Total wasted paper cost: usd540 |
2. 9600kg water: usd0.6/ton. Total water cost:usd5.8 |
1. 3000 cubic meter natural gas will be consumed: usd0.2/m3. total natural gas cost: usd600. |
2. 3200KWH power will be consumed: usd0.05/kwh. Total power cost: usd160 |
3. Labour cost: usd20 x 12=240 |
Total raw material and production cost per working day is usd1485 |
90000 egg tray will be produced in one working day |
Average cost for one egg tray is usd1485/90000=usd0.0165/pc |
Marketing wholesale price: usd0.033/pc |
Profit: usd0.0165/pc |
Output: 90000 egg tray per day |
Total Profit per day=usd0.0165/pc x 90000=usd1485 |
Month profit: usd1485 x23=usd34155 |
Year profit: usd34155x 12=usd409860 |
1. Deforestation is the primary effect of our mindless use of paper. Conservation groups have made an admirable headway in protecting ecologically rich forests and limiting commercial access. This is great progress for mankind! Just imagine how long a tree will grow to its full size…. We are only just realizing the wasted use of our trees – trees that give off oxygen and protect the planet from further Global Warming.
2. Paper pollution is another effect of paper waste and it’s a serious problem. It is estimated that by 2020, paper mills will be producing 500,000,000 tons of paper and paperboard each year! We obviously need this product and a reduction of use is not in the horizon. Pulp and paper is the 3rd largest industrial polluter of air, water and soil. Chlorine-based bleaches are used during production which results in toxic materials being released into our water, air and soil. When paper rots, it emits methane gas which is 25 times more toxic than CO2.
1. It has a low cost and high reliability. 2. It has high efficiency and long service life. 3. It realizes the recycling and reusing of the waste paper and is an environment- friendly egg tray machine. 4. It has low energy consumption.
The above egg tray making machine project report analysis shows that it shall be beneficial both to the country and civilians to produce paper egg trays. It is feasible in terms of technique, with advantages of small investment, much raw material, rapid recovery and favorable prospect. Therefore, egg crate making machine for sale is an optimal choice to invest.
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1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have? (Right solution begins from material and product)
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Select Your Project Goals* Plastic Recycling Oil Sludge Recycling Tyre Recycling Carbon Removal/ Soil Fertilizer General Biomass Carbonization Breeding/Agricultural Packaging Tableware/Industrial Packaging others
COMMENTS
2500pcs/h Egg Tray Production Line; 2000pcs/h Egg Tray Production Line; 1500pcs/h Egg Tray Production Line; 1000pcs/h Egg Tray Production Line; Egg Tray Production Line(By Automation) Full-Automatic Egg Tray Production Line; Semi-Automatic Egg Tray Production Line; Egg Tray Machine. 1-side Egg Tray Machine; 4-side Egg Tray Machine; 8-side Egg ...
Marketing promotion expenses for the grand opening of Ricky Bernard® Egg Tray Manufacturing Company, Inc. in the amount of $3,500 and as well as flyer printing (2,000 flyers at $0.04 per copy) for the total amount of $3,580. The total cost for hiring Business Consultant - $2,500.
1. Egg Tray Making Business Basic Information. Egg tray manufacturing business aims to make egg trays, egg cartons, etc. The main equipment is pulp molding machine. While the whole egg tray manufacturing line includes pulp making system, pulp forming system, drying, and packing system. It recycles waste paper into trays, which is biodegradable.
When you want to make egg trays, an egg tray manufacturing business plan will be necessary for your success. And you will also find the right egg tray machine. Whether you are a small-scale start-up or a large-scale manufacturer, Shuliy Machinery will be your trusted partner.
In this page, we will give you a detailed egg tray manufacturing project report, including how to get your own egg tray manufacturing business plan. Beston BTF Series Egg Tray Manufacturing Machine for Sale Introduction to Egg Tray Manufacturing Machine Raw Materials Used in Egg Tray Manufacturing Plant. 20-30% waste paper and 70-80% water.
12 Steps to Start an Egg Tray Manufacturing Business. 1. Do Market Research. Conduct thorough market research to understand the demand for egg trays in your region. Identify potential customers, such as poultry farms, egg suppliers, and supermarkets, and assess the competition in the market. 2.
Egg tray production line. First, you need to pulp the waste paper. Secondly, the pulp is made into trays. Then dry the wet tray. Finally, the egg trays are packaged and sold. In short, it includes pulping, forming, drying, and packaging systems. Let's introduce the egg tray production process step by step.
Pulp Making Process. The next step in egg tray production is the pulp making process. In this process, the waste paper is mixed with water and chemicals to make pulp. The pulp making process is typically done in a pulper, which is a large container with an agitator that mixes the paper, water, and chemicals. After mixing, the pulp is screened ...
Step One: Research and Planning. Starting an egg tray manufacturing factory requires research and planning to ensure the success of the egg tray factory business. This process includes identifying your target market, competing, and developing a solid business plan. First, you need to research the demand for egg trays in your target market.
#wastemanagement #businessideas #ecofriendly #eggtraymakingmachine In today's video, we will take you through the process of starting your own egg tray-makin...
Egg Tray Making Machine in the Philippines. As with any business, it is important to create a business plan for an egg tray manufacturing company. You can also find a professional team for advice, such as Beston. By developing a plan before you launch your business, you will have a lot better idea of exactly what you need to do to succeed.
For your business of egg trays, seek inspiration from experienced plastic egg tray suppliers. It is important to create a business plan for the egg tray manufacturing process, just as it is for any other business. You should have a much better idea of what you need to do to succeed if you make a strategy before deciding to start your small ...
Egg Tray Manufacturing Business Plan. There exists consistent and continuously growing demand for eggs that also presents a business chance for egg tray manufacturing business. If you're looking for an opportunity to make an investment, then egg tray manufacturing plant is an excellent way to start your own business. ...
Step 1: Research and Planning. Starting an egg tray making plant requires thorough research and planning to ensure a successful venture. This process involves identifying your target market, competition, and developing a solid business plan. To begin, you will need to research the demand for egg trays in your area.
A comprehensive egg tray making machine project report gives investors a lot of help in saving project cost, starting an efficient tray manufacturing process and continuing running in a good condition. The egg tray making business is profitable because of low-cost materials and high-value egg trays. When you decide to do this business, pay ...
Egg tray manufacturing is a profitable and sustainable business opportunity that is gaining popularity around the world. With the increasing demand for eco-friendly packaging solutions, entrepreneurs are finding immense success in this industry.
EGG TRAY PRODUCTION BUSINESS PLAN. ₦ 15,000.00. The egg tray manufacturing business produces egg trays, egg cartons, and other products. The main piece of equipment is a pulp molding machine. While the entire egg tray manufacturing line consists of a pulp making system, a pulp forming system, a drying system, and a packing system.
1 Conduct Thorough Market Research. 2 Create a Solid Business Plan. 3 Secure Financing. 4 Choose the Right Location. 5 Obtain Necessary Permits and Licenses. 6 Acquire Egg Tray Equipment. 7 Source Raw Materials. 8 Hire and Train Staff. 9 Implement Quality Control Measures.
The total investment for a small-scale egg tray manufacturing plant is estimated to be around $50,000 to $100,000, while a large-scale plant may require an investment of $500,000 to $1,000,000. Revenue Generation. The revenue from an egg tray manufacturing plant is generated through the sale of egg trays to egg farms, supermarkets, and other ...
Report Overview: IMARC Group's report, titled "Egg Tray Manufacturing Plant Project Report 2024: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue," provides a complete roadmap for setting up an egg tray manufacturing plant.It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material ...
The above egg tray making machine project report analysis shows that it shall be beneficial both to the country and civilians to produce paper egg trays. It is feasible in terms of technique, with advantages of small investment, much raw material, rapid recovery and favorable prospect.